Fairchild FAN9611 400W PFC電源解決方案

Fairchild公司的FAN9611/12是采用Sync-Lock?技術(shù)的交錯邊界導(dǎo)通模式(BCM) PFC控制器,大電流柵極驅(qū)動器可提供1.0A源電流和2.0A沉電流,提供輸出功率從300W到大于800W,可工作在可變頻率,開關(guān)頻率在16.5kHz和525kHz之間,主要用在100W-1000W的AC/DC電源,大屏LCD TV,PDP TV和RP TV電源,高效率臺式計算機和服務(wù)器電源,網(wǎng)絡(luò)和通信設(shè)備電源以及太陽能微逆變器.本文介紹了FAN9611/12主要特性, 方框圖和典型應(yīng)用電路,以及400W交錯式雙BCM PFC控制器評估板主要特性和指標,電路圖,材料清單(BOM)和PCB元件布局圖.

FAN9611 / FAN9612: Interleaved Dual BCM PFC Controllers

The FAN9611/12 family of interleaved dual Boundary-Conduction-Mode (BCM) Power-Factor-Correction (PFC) controllers operate two parallEL-connected boost power trains 180° out of phase. Interleaving extends the maximum practical power level of the control technique from about 300W to greater than 800W. Unlike the continuous conduction mode (CCM) technique often used at higher power levels, BCM offers inherent zerocurrent switching of the boost diodes, which permits the use of less expensive diodes without sacrificing efficiency. Furthermore, the input and output filters can be smaller due to ripple current cancellation and effective doubling of the switching frequency.

The converters operate with variable frequency, which is a function of the load and the instantaneous input / output voltages. The switching frequency is limited between 16.5kHz and 525kHz. The Pulse Width Modulators (PWM) implement voltage-mode control with input voltage feedforward. When configured for PFC applications, the slow voltage regulation loop results in constant on-time operation within a line cycle. This PWM method, combined with the BCM operation of the boost converters, provides automatic power factor correction.

The controllers offers bias UVLO (10V / 7.5V for FAN9611 and 12.5V / 7.5V for FAN9612), input brownout, over-current, open-feedback, output overvoltage, and redundant latching over-voltage protections.

Furthermore, the converters’ output power is limited independently of the input RMS voltage. Synchronization between the power stages is maintained under all operating conditions.

FAN9611/12主要特性:

? Sync-Lock? Interleaving Technology for 180° Out-of-Phase Synchronization Under All Conditions

? Automatic Phase Disable at Light Load

? Dead-Phase Detect Protection

? 2.0A Sink, 1.0A Source, High-Current Gate Drivers

? High Power Factor, Low Total Harmonic Distortion

? Voltage-Mode Control with (VIN)2 Feedforward

? Closed-Loop Soft-Start with User-Programmable Soft-Start Time for Reduced Overshoot

? Minimum Restart Frequency to Avoid Audible Noise

? Maximum Switching Frequency Clamp

? Brownout Protection with Soft Recovery

? Non-Latching OVP on FB Pin and Latching Second-Level Protection on OVP Pin

? Open-Feedback Protection

? Power-Limit and Current Protection for Each Phase

? Low Startup Current of 80μA Typical

? Works with DC and 50Hz to 400Hz AC Inputs

FAN9611/12應(yīng)用:

? 100-1000W AC-DC Power Supplies

? Large Screen LCD-TV, PDP-TV, RP-TV Power

? High-Efficiency Desktop and Server Power Supplies

? Networking and Telecom Power Supplies

? Solar Micro Inverters

圖1. FAN9611/12方框圖

圖2.FAN9611/12典型應(yīng)用框圖

圖3.采用FAN9611/12的交錯式BCM OFC電路圖

FAN9611/FAN9612 400W交錯式雙BCM PFC控制器評估板

The FAN9611/12 interleaved dual Boundary-Conduction-Mode (BCM) Power-Factor- Correction (PFC) controllers operate two parallel-connected boost power trains 180o out of phase. Interleaving extends the maximum practical power level of the control technique from about 300W to greater than 800W. Unlike the continuous conduction mode (CCM) technique often used at higher power levels, BCM offers inherent zerocurrent switching of the boost diodes (no reverse-recovery losses), which permits the use of less expensive diodes without sacrificing efficiency. Furthermore, the input and output filters can be smaller due to ripple current cancellation between the power trains and doubling of effective switching frequency.

The advanced line feedforward with peak detection circuit minimizes the output voltage variation during line transients. To guarantee stable operation with less switching loss at light load, the maximum switching frequency is clamped at 525kHz. Synchronization is maintained under all operating conditions.

Protection functions include output over-voltage, over-current, open-feedback, undervoltage lockout, brownout, and redundant latching over-voltage protection. The FAN9611/12 is available in a lead-free 16-lead SOIC package.

This FAN9611/12 evaluation board is a four-layer board designed for 400W (400V/1A) rated power. Thanks to the phase management, the efficiency is maintained above 96% at low-line and high-line, even down to 10% of the rated output power. Efficiency is 96.4% at line voltage 115VAC and 98.2% at 230VAC under full-load conditions.

400W PFC控制器評估板主要特性: